2009-2010 Ski-Doo REV-XP/XR 2 Stroke and REV-XR 1200 4-TEC Service Manual, Page 822Get this manual

2009-2010 Ski-Doo REV-XP/XR 2 Stroke and REV-XR 1200 4-TEC Service Manual, Page 822

Section 02 ENGINE Sub secti on 09 (CYLINDER BLOCK)

1.2 Bearing mu st to be lush with the cy linder block split surface and their protrusions have to fit in the notched areas in the cylinder block seat1I1III JtXH:I 11ti IJ " I

2Balancer shaft plain bearing

1Bore gauge

CRANKSHAFTIBALANCER SHAFT PLAIN BEARING INSIDE DIAMETER SE RVI CE LIMIT

36 .100mm (1 .4213in)
TYPICA 1Bearing protrusion cylmder block notch

Replace bearings if they are out of specifications
Oil Spray Nozz les
Clean the oil spray nozzles Refer to LUBRICATION SYSTEM subsection
2Insta ll pistonsrefer to PISTONS AND CONNECTIN RODS in this subsection3Apply eng ine oil on all plain bearing s4 Install the following components:Crankshaft and thru st wash ers (refer to CRA NKSHAFlJConn ect ing rod caps (refer to PISTONS ND CONNECTING RODS)Balancer shaft (refer to BALANCER SHAFlJ 5Apply LOCTITE 5910 (PIN 293 800 08 1) on mating surface of cyl inder block lowe half as shown on next illustration