2009-2010 Ski-Doo REV-XP/XR 2 Stroke and REV-XR 1200 4-TEC Service Manual, Page 818Get this manual

2009-2010 Ski-Doo REV-XP/XR 2 Stroke and REV-XR 1200 4-TEC Service Manual, Page 818

Section 02 ENGINE Subsection 09 (CYLINDER BLOCK)

CYLINDER BLOCK
Cylinder Block Disassembly
1Remove engine from vehicleRefer to ENGINE REMOVAL AND INSTALLATION subsection 2Drain engine oilRefer to LUBRICATION SYSTEM subsection 3Lock crankshaft, refer to CRANKSHAFT LOCKING PROCEDURE in this subsection 4Remove air intake manifold Refer to AIR INTAKE SYSTEM subsection1Loca rlon pins 2Warer pump mtermedlate gear

3Apply LOCTITE 767 (ANTISEIZE LUBRICANTl (PIN 293 800 070l on crankshaft where bearing fits before installing the PTa cover
5Refer to COOLING SYSTEM subsection to remove the following parts- All hoses and clampsWater pumpWater pump drive gears6Refer to LUBRICATION SYSTEM subsecti on to remove the following parts:Oil tankOil coolerOil pressure regulatorOil pump gears and oi pumps7Refer to MAGNETO AND STARTERsubs ection to remove the following parts- Magneto coverRotorStarter drive gearsElectric starter8Remove timing chai and tim ing chain guides, refer to TIMING CHAIN subsection 9Remove cylinder head Refer to CYLINDER HEAD subsection 10Remove oi sump cover and oil strainers Refer to LUBRICATION SYSTEM subsection