2009-2010 Ski-Doo REV-XP/XR 2 Stroke and REV-XR 1200 4-TEC Service Manual, Page 807Get this manual

2009-2010 Ski-Doo REV-XP/XR 2 Stroke and REV-XR 1200 4-TEC Service Manual, Page 807

Section 02 ENGINE Subsection 08

(CYLINDER HEAD)

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ICylinder head 2Straigh edge 3Feeler gauge

Check cylinder head warpageCYLINDER HEAD WARPAGE
Maxim um

2.3 Using the same seq uence, tighten 10 screws by turning 90 rotation ith torque angle gauge, 2.4 Finally tighten M1 scre by another 90 turn using an angle torqu wrench
0 .10 mm (.0039 in)

If warpage exceeds specification, re surface the cylind er head as follows Use 400600 grit wet sandpaper on surface plate and gently grind off the mating surface, NOTE: To ensure an even surface, rotate cylinder head several times during resurfacingReplace cyl inder head, if resurfac ing fail s
Cylinder Head Installation
For insta llation, reverse the removal procedure Pay attention to the following details 1Insta ll NEW cylinder head gasket1Torque angle gauge

m,JW, Each