2009-2010 Ski-Doo REV-XP/XR 2 Stroke and REV-XR 1200 4-TEC Service Manual, Page 765Get this manual

2009-2010 Ski-Doo REV-XP/XR 2 Stroke and REV-XR 1200 4-TEC Service Manual, Page 765

Section 02 ENGINE Subsection 05 (COOLING SYSTEM)
3Instal nuts to secu re radiatorDo not torque yet4Install all rivets 5lighten nuts to Nm (44 Ibf.in)6Install the radiator protectorTo avoid removing the track, proceed as follow: 6.1 Using LOCTITE 380 (BLACK MAX) (PIN 413 408300), glue ashers (PIN 517 124300) in protector bores
Check if the rad iator fins are damaged Replace the rear radiator if necessaryNOTEradiator with many broken fins does not work properly
Rear Radiator Removal
1Drain coo ling system, see COOLING SYSTEM

DRAINING in this subsection2Remove rea suspensionRefer to the REAR SUSPENSION subsection 3Remove fuel tankRefer to FUEL TANK AND FUEL PUMP subsection4Remove luggage rack as necessary according to vehicle5Remove snow guard6Remove rear bumper 7Remove polystyrene board and tape securing the iring harness in the middle of rear radiator and move harness aside
1Glue washers here

6.2 From underneath ra me, position protector
8Using grinding disk, grind al rivet rows retaining rea radiator to frame ork from top of frame