2005 Ski-Doo Tundra, Skandic, Expedition Shop Manual, Page 471Get this manual
Section 08 ELECTRICAL Subsection 05 (ELECTRIC STARTER)
Torque ground cable connecting bolt to 11 Nm (97 lbfin)V-1000 Engine The installation is the reverse of removal procedurePay attention to the following detailsNOTE: During assembly replace the O-ring no1of the starterGrease the drive gear and the O-ring before assembly using Super Lube grease (PN 293 550 030)This will simplify assembly and prevent displacement of the O-ring during installationIf it is not possible to move the starter into the guide, this is due to the position of the drive gearno2Pull the starter out once more, slightly rotate the drive gear and try again2
A09E0PA
R1004motr127A
Screwdriver pulling starter pinion Ring gear No excessive backlash 0.5 to 1.5 mm (.020 to .060 in)