2005 Ski-Doo Tundra, Skandic, Expedition Shop Manual, Page 469Get this manual
Section 08 ELECTRICAL Subsection 05 (ELECTRIC STARTER)
Insert outer collar being careful to match protrusions with notches of collarsUsing pair of pliers on each side of stop collars, squeeze evenly until collars sit over circlip
A19E04A A19E07A
1Squeeze evenly
1This end first 2Push this end to complete
Install thrust washer against outer stop collarPlace drive lever onto overrunning clutch then insert into drive housing
Secure insulator over brushes and springsProperly install end frame and tighten screwsInsert relay plunger inside of drive lever fork and secure to drive housingConnect starter bare wire to relayNOTE: Connect this wire on the shorter relay stud