2005 Ski-Doo Racing Handbook, Page 134Get this manual

2005 Ski-Doo Racing Handbook, Page 134

SECTION 05ENGINE PREPARATION
The movement indicator must be turned all the way in to provide maximum spring pre-loadAs you begin pressurizing the engine using engine leak tester kit (PN 861 749 100), you will find the RAVE valve beginning to move at kPa (0.7 PSI or 20 inches of water) and the valve will be fully displaced when you reach 10 kPa (1.4 PSI or 40 inches of water)
NOTE: Due to the low pressure conditions when using the leak tester kit (PN 861 749 100) to check the RAVE valve operation, install gauge with range of 0-200 inches of water (PN 861 749 100) on leak testerAs reference 6.89 kPa (PSI)27.71 inches of water
Troubleshooting
SYMPTOM Engine revs 500 to 1000 RPM lower than its maximum operational RPM; Rave valve is not openingCAUSE 1Bent valve rod 2Stuck valve 3Wrong spring tension (too high) 4Clogged passages 5Damaged bellows or clamp(s) Engine hesitation in mid RPM range and full peak performance is available only after whileRave valve opens too early1Broken or weak spring 2Adjustment screw too far out 3Valve stuck open REMEDY Replace Clean Replace Clean Replace Replace Turn until it bottoms Clean