2005 Ski-Doo REV Series Shop Manual, Page 189Get this manual
Section 04 FUEL SYSTEM Subsection 01 (FUEL TANK AND FUEL PUMP)
Insert grommet in fuel tank until it bottoms Firmly push gauge in grommet until it bottoms and so that its red line aligns with the line on the fuel tank
Install on fuel tank, the special cap of leak tester kit (PN 529 033 100)Using vacumpressure pump kit (PN 529 021 800), inject air into fuel tankSee next photo
A33C2XA
1Align red line with line on tank
ELECTRIC FUEL LEVEL SENSOR
Inspection
All Models except SDI Visually inspect the condition of connectors and wiring throughout the circuitConnections must be clean and tight, and wiring free of damageRepair as necessaryUse silicone dielectric grease to prevent corrosion at the connectorsOperate the engine to see if the problem has been correctedA 0.25 ampere fuse protects fuel level sensor circuitryRemove seat to gain accessTorque fuel level sensor retaining screws to Nm (8 lbfin) in criss-cross sequence and then to 2.4 Nm (21 lbfin), using the same sequenceSDI Models Fuel level sensor is integrated to the fuel pumpRefer to COMPONENT INSPECTION, REPLACEMENT AND ADJUSTMENTA 0.5 ampfuse protects fuel level sensor circuity in fuse box