2005 Ski-Doo REV Series Shop Manual, Page 141Get this manual
Section 03 ENGINES Subsection 06 (BOTTOM END)
CLEANING
Discard all oil seals, gaskets, O-rings and sealing ringsClean all metal components in non-ferrous metal cleanerUse Loctite Chisel (PN 413 708 500) accordinglyRemove old paste gasket from crankcase mating surfaces using also Loctite ChiselCAUTION: Never use sharp object to scrape away old sealant as score marks incurred are harmful to crankcase sealing1 2
DISASSEMBLY
General
Remove cylinder head and cylinderRefer to TOP ENDRemove rewind starterRefer to REWIND STARTERRemove trigger coils, magneto flywheel and statorRefer to MAGNETO SYSTEM593 HO, 593 SDI and 793 HO Engines Remove oil seal cover no1A32CARA
1Half ring 2Puller ring
NOTE: Apply grease on crankshaft end in order to hold in place the crankshaft protector (PN 420 876 552) on PTO side and crankshaft protector (PN 420 876 557) on MAG sideUsing screws (PN 420 840 681), install bearing puller (PN 420 877 635) on the half ringsSecure the bearing puller in vise by one of its rib