2005 Ski-Doo REV Series Shop Manual, Page 70Get this manual
Section 03 ENGINES Subsection 01 (LEAK TEST)
cylinder crankcase halves (joint) oil injection pump mounting flange (O-ring) coolant pump housing bleed screwsplugs crankcase grease reservoir fitting Small injection oil lines coming from pump
A33C1AA
Activate pump and pressurize engine to 34 kPa (5 PSI)Do not exceed this pressure Engine must stand this pressure during minutesIf pressure drops before minutes, check tester kit by spraying soapy solution on pump cylinder, all plugs and fittings If tester kit is leaking, bubbles will indicate where leak comes from If tester kit is not leaking, check engine as per following procedureA32C1GA
TYPICAL 1Injection nipples 2Small injection oil lines
PROCEDURE
NOTE: flow chart has been prepared as visual referenceSee last page of this chapterUsing flow chart and following text, pressurize area to be tested and spray soapy solution at the indicated locationTEST PRESSURE: 34 KPA (5 PSI) FOR MINUTES