2004 Skidoo ZX Series Service Manual, Page 523Get this manual
Section 11 STEERINGFRONT SUSPENSION Subsection 01 (STEERING SYSTEM)
Inspection
Check steering column for cracks, bending or other damagesReplace if any problem is detectedCheck plastic U-clamps for wear or cracksReplace if necessary
Installation
The installation is the reverse of the removal procedureHowever, pay attention to the following detailPlace the handlebar and skis straight before torquing the short tie-rod to the handlebar
A32G0OA
SHORT AND LONG TIE-RODS
NOTE: The short tie-rod no2 links the swivel bar no27 and the steering column no23 while the long tie-rods no5 are located between swivel bar no27 and steering arm no28
TYPICAL 1Hardened washers
The maximum external threaded length not engaged in the tie rod must not exceed 20 mm (2532 in)
Removal