2004 Skidoo ZX Series Service Manual, Page 458Get this manual
Section 09 ELECTRICAL SYSTEM Subsection 05 (ELECTRIC STARTER)
CAUTION: Do not overtighten since housing might be damagedInstall overrunning clutch onto armature shaftInsert inner collar onto shaftInstall new circlipCAUTION: Always install new circlip when servicingInsert outer collar being careful to match protrusions with notches of collarsUsing pair of pliers on each side of stop collars, squeeze evenly until collars sit over circlip
A19E04A
1This end first 2Push this end to complete
A19E07A
1Squeeze evenly
Install thrust washer against outer stop collarPlace drive lever onto overrunning clutch then insert into drive housing
Secure insulator over brushes and springsProperly install end frame and tighten screwsInsert relay plunger inside of drive lever fork and secure to drive housingConnect starter bare wire to relayNOTE: Connect this wire on the shorter relay stud