2004 Skidoo Tundra Skandic Series Service Manual, Page 327Get this manual
Section 06 ELECTRICAL Subsection 05 (ELECTRIC STARTER)
Overrunning Clutch
All Models The pinion of the overrunning clutch should turn smoothly in clockwise direction, and should not slip in counterclockwise directionIf defective, replaceCheck the pinion teeth for wear and damageIf defective, replace
Install thrust washer against outer stop collarPlace drive lever onto overrunning clutch then insert into drive housing
Inspect connections and clean as necessaryRelay condition can be checked with an ohmmeterInstall test probes on large connectors of relay when it is activated (+ on REDGREEN wire and on relay body for the fan cooled models and on the black wire for liquid cooled models)IMPORTANT: No current must be present on large cables when using ohmmeter, otherwise meter could be damaged
A19E08A
1Install on overrunning clutch 2Install thrust washer
ASSEMBLY
Skandic WTSWTLT ESUV 550 Prior to assembling, coat sliding surfaces and moving parts on armature shaft splines, overrunning clutch, relay plunger, drive lever and bushings with synthetic grease (PN 413 711 500)Proceed as follows for assemblyInstall overrunning clutch onto armature shaftInsert inner collar onto shaftInstall new circlipCAUTION: Always install new circlip when servicingInsert outer collar being careful to match protrusions with notches of collarsUsing pair of pliers on each side of stop collars, squeeze evenly until collars sit over circlip