2004 Ski-Doo REV Series Factory Service Manual, Page 344Get this manual
Section 09 STEERINGFRONT SUSPENSION Subsection 01 (STEERING SYSTEM)
Procedure: Position handlebar so that it is in straight ahead position by measuring from the extremities of the grips to the rear most edge of the tunnel, as shownNOTE: The reference point must be the same relative to each side
A33G0IA
TYPICAL 1Straight edge 2Rubber cord 3Measure at rear and front of ski bridge
adjustment is needed: Loosen jam nuts of both tie rods no11Turn the tie rod to change its lengthRetighten jam nuts
WARNING
Never lengthen tie rod so that the external unengaged threaded portion of ball joint exceeds 20 mm (2532 in)Once ski alignment is done check that ski leg rests against lower arm or is not more than mm (564 in) from lower arm when the handlebar is fully turned