2004 Ski-Doo REV Series Factory Service Manual, Page 265Get this manual
Section 06 TRANSMISSION Subsection 06 (CHAINCASE)
INSTALLATION AND ASSEMBLY
Reverse removal and disassembly procedure and pay attention to the followingReplace oil seals, gaskets O-rings and drain plug
This initial adjustment should providemm (181364 in) free-play when measured at the outer circumference of the brake discCAUTION: Free-play must not exceed mm (1364 in), readjust if necessary
11, Oil Seal
Using an appropriate pusher, press the oil seal into chaincase hubOil seal must fit flush with the chaincase edgeNOTE: Should installation procedure for countershaft be required, refer to BRAKE
WARNING
If the specified free-play is not reached with the tensioner screw fully tightened, replace chain and check the condition of sprockets
5,16, Sprockets
Position the sprockets with the backside of writing facing the chaincase coverSprocket hub faces toward chaincase
21, Chaincase Oil
Pour 250 mL (8.5 U.Soz) of synthetic chaincase oil (PN 413 803 300) into chaincaseNOTE: Chaincase oil capacity is 250 mL (8.5 U.Soz)Check oil level with the dipstick then add if requiredRemove metal particles from magnet