2004 Ski-Doo REV Series Factory Service Manual, Page 184Get this manual
Section 04 ENGINE Subsection 08 (FUEL TANK AND FUEL PUMP)
FLOAT-TYPE FUEL LEVEL GAUGE
To remove gauge no4 from fuel tank, pull gauge out of its grommet then remove grommetFor reinstallation, proceed as follows: Install grommet halfway on gauge Insert grommet in fuel tank until it bottoms Firmly push gauge in grommet until it bottoms and so that its red line aligns with the line on the fuel tank
SDI Models 0.5 ampfuse protects fuel level sensor circuity in fuse box
FUEL LEVEL SENSOR SCREWS
All Models except SDI Torque fuel level sensor retaining screws to Nm (8 lbfin) in criss-cross sequence and then to 2.4 Nm (21 lbfin), using the same sequence
FUEL SYSTEM PRESSURIZATION
Fill up fuel tankInstall on fuel tank, the special cap of leak testing kit (PN 529 033 100)Using air pump from engine leak test kit (PN 861 749 100), inject air into fuel tankSee next photo
A33C2XA
1Align red line with line on tank