2004 Ski-Doo Elite Factory Service Manual, Page 228Get this manual
Section 06 TRANSMISSION Subsection 02 (DRIVE PULLEY)
INSPECTION
Drive pulley should be inspected annually
ASSEMBLY
NOTE: This drive pulley is lubrication freeDo not lubricate any component
16,17, Thrust Washer and Roller
Check roller for roundness of external diameterCheck thrust washer for thickness wearReplace as requiredCAUTION: Ensure rollers are in good conditionReplace as required
26,27,28, Calibration Screw, Washer and Locking Nut
When installing calibration screw, make sure to install washer as shown10,12, Lever Axle and Bushing
Check for wear, replace as required
24,25, O-Ring and Slider Shoe
Check if O-rings are cracked, cut or crushedReplace as requiredCheck slider shoes for wearReplace if groove is not apparent on top
7,20, Sliding Half Bushing and Spring Cover Bushing
Visually inspect coatingReplace bushing if the coating is wornSliding Half Bushing Replacement This bushing is not replacableIf worn out, replace sliding half ass'ySpring Cover Bushing Replacement Under normal use there is no need to replace this bushingMount compressor (PN 529 035 524) in viseUse tools (PN 529 035 932 and 529 035 931) to remove old bushingCAUTION: Bushing must be bonded with retaining compoundApply retaining compound Loctite 609 outside of bushing then press it down to counterbore from outside endCAUTION: Insert bushing from sliding half side (inner side) of spring cover