2004 Ski-Doo Elite Factory Service Manual, Page 157Get this manual
Section 04 ENGINE Subsection 09 (ENGINE BLOCK)
CRANKSHAFT PIN DIAMETER mm (in) NEW MINIMUM NEW MAXIMUM SERVICE LIMIT 45.032 mm (1.7729 in) 45.048 mm (1.7735 in) 45.029 mm (1.7728 in)
CRANKSHAFT PIN RADIAL CLEARANCE mm (in) SERVICE LIMIT 0.09 mm (.0035 in)
Installation
R1503motr13A
1Micrometer 2Crankshaft area for bushing
CRANKSHAFT JOURNAL DIAMETER mm (in) NEW MINIMUM NEW MAXIMUM SERVICE LIMIT 49.91 mm (1.9650 in) 50.01 mm (1.9689 in) 49.88 mm (1.9637 in)
For installation, reverse the removal procedurePay attention to following detailsNOTE: Before installing the crankshaft, make sure that the timing chain is on the crankshaft and the chain guide has been installed firstThose parts cannot be installed when the crankshaft is in placeCAUTION: Crankshaft and balancer shaft marks have to be aligned