2002 Ski-Doo Shop Manual Volume Three, Page 272Get this manual
Section 06 ELECTRICAL Subsection 05 (ELECTRIC STARTER)
Install thrust washer against outer stop collarPlace drive lever onto overrunning clutch then insert into drive housing1 1
A19E09A
A19E08A
TYPICAL 1Shorter stud 2Bare wire
1Install on overrunning clutch 2Install thrust washer
Slide yoke over armatureInstall brush holder then brushes in their housingsInsert springs as follows: place one end of spring against brush, compress, then push the other end of spring onto its housingRepeat for remaining springs2 1
Liquid Cooled ZX Series Reverse the order of disassembly to reassemble starterHowever, attention should be paid to the following operationsPrior to assembling, coat sliding surfaces on armature shaft splines, overrunning clutch and bushing with 10W30 engine oilAfter placing collar no3 on armature shaft no11, fit new snap ring no2 on armature shaft, then make sure that it is properly securedSlide collar no3 over snap ring no2 and secure in place by punching it at two or three places