2002 Ski-Doo Shop Manual Volume Three, Page 228Get this manual
Section 05 TRANSMISSION Subsection 05 (PULLEY DISTANCE AND ALIGNMENT)
PULLEY ALIGNMENT AND DISTANCE SPECIFICATIONS CHART
MODEL PULLEY DISTANCE OFFSET ALIGNMENT BAR PN 529 035 586 529 026 700 529 035 530
Z Y-X 0.50 mm (.020 in) 0.50 mm (.020 in) 0.50 mm (.020 in) 16.5 (.650) 16.5 (.650) 16.5 (.650) 35.50 (1.398) 35.50 (1.398) 35.50 (1.398) 1.5 (.060) 1.5 (.060) 1.5 (.060)
ZX 380 FAN ZX LIQUID WITH FORMULA ZX 500 FAN ZX LIQUID WITH HPV 27
Alignment bars have been made according to pulley alignment nominal valuesHowever, they do not take into account allowed tolerances for alignment specificationsThey are used as GONO GO gauges for quick alignment and pulley distance check and as templates to reach alignment nominal valuesNOTE: Prior to performing pulley adjustment, loosen torque rod nut to allow engine movementEngine supports have tendency to stick to frame, work engine loose prior to aligningDisconnect the tuned pipe and air intake silencerClean and lubricate torque rod threads