2002 Ski-Doo Shop Manual Volume One, Page 281Get this manual
Section 06 ELECTRICAL Subsection 05 (ELECTRIC STARTER)
Install bushing cover no19 then, using punch, stake bushing cover in place
To replace brush no6, proceed as follows: Cut brush wire close to connector at the welded portion
A19E02A
A19E05A
1Stake bushing cover 2Support
1Cut close to connector
3, Bushing (end frame)
Check the wear on bushing no3 by measuring the amount of radial play between the armature shaft and the bushingThe radial play should not exceed 0.20 mm (.008 in)If greater, replace bushing as follows: Using 12 mm tap, cut threads into bushing so that the tap contacts the end frameContinue to rotate tap until the bushing comes free1