1999 Ski-Doo Factory Shop Manual Volume One, Page 227Get this manual
Section 05 TRANSMISSION Subsection 06 (BRAKE)
1,11,12, Locking Tab, Outer Caliper and Nut
S-Series Install caliper retaining boltsAssemble outer caliperInstall locking tab then nutsTorque nuts to 24 Nm (18 lbfft)Bend locking tab over flat of each nut
5,10, Brake Cable and Nut
Insert brake cable into upper hole in brake lever and caliperInstall nut and tighten until few threads exceedA03D32A
529 030 200
WARNING
1Washers use as mm (18 in) spacer 2Original retaining screw and shouldered washer 3Bearing against circlip
At least threads must exceed the elastic stop nut
S-Series Ensure that countershaft is properly aligned, then tighten retaining screwsNOTE: misaligned countershaft will result in difficulty to center the bearing in its supportRefer to DRIVE AXLE 07-04 then look Chaincase Perpendicularity AdjustmentTorque castellated nut of upper sprocket to 53 Nm (39 lbfft)
ADJUSTMENT
Models with Mechanical Brake Fully depress brake handle several times to obtain 13 mm (12 in) between brake handle and handlebar grip when brake is fully appliedA