1996 Ski-Doo Shop Manual, Volume 3, Page 202Get this manual
Section 05 TRANSMISSION b-S ectio 05 (BR E)
Slacken set scre and unlock collar o18 if aring is to disass ble dS above S-Serie illustration and procedure Re move re taining scre o20 from countershaft earing housing Unbolt coolant tank support to ake room for countershaft or brake disc re oval Pull countershaft to ard driven pulley sid to fre from chaincase ithdra countershaft tow ard chaincase Re move brake disc fro count ershaft Re move conne cting pipe bet tune pipe and aft er uffler Disconne ct brake lin fro calip er and plug it Unbolt calip er from chaincase To re ove brake disc, ref er to procedure on echanical brake odels
A 03D13 A
C ntersh aft arin djust nt
Insert countershaft (w ith brake disc) fro chaincas sid through countershaft support (drive pulley sid e), th en insert into chaincase Install count ershaft aring o19 and nsure that countershaft is properly aligne d, the tighten re taining scre sNmisalign ed countershaft ill result in difficulty to ce nt er the be aring in its supportRe fer to DRIV XL 05-03 the look ain case Perp dicu larity dju st ntTorqu cast ellat nut of upp er sprocke to 53 Nm (39 lbfft)Cll ut ust tig ht before ju stin rin co lla rSlid collar o18 to ards be aring and turn, by hand, to engag th eccentricThis should require about quarter turnTurn collar in direction of countershaft rotation until collar and inner race lock toge therInsert punch into collar hole and strike sharply in the sam dire ction to lock firmlyA pply diu stre ngth threadlocker (P413 7030 00) on se scre threads, th en tightenClose chaincase ref erring to AIN SE 05-06