1996 Ski-Doo Shop Manual, Volume 1, Page 129Get this manual
Se ion EN GI Sub-Section 07 (REWIND STARTER)
REMOVAL
16, Starter Grip Using small screwdriver, extract rope knot from starter gripCut rope close to knot
WARNINGSince the spring is tightly woundinside the guide it may fly out when rewind is handledAlways handle with care
1,2,3, Starter Housing, Lock Washer and Screw
Remove screws and washers securing rewind starter to engine then remove rewind starterOn fan cooled models with oil injection pump remove pump from rewind starter cover
er end into ide notch
DISASSEMBLY
To remove rope from rewind starter mechanism :
8,9,10,11,12, Pawl, Pawl Lock, Circlip, Locking Spring and Locking Ring First remove locking ring, locking spring, circlip, pawl
lock and pawl
1,5, Starter Housing and Rope Sheave Remove sheave from starter housing6,7, Starter Rope and Key
NOTEDue to dust accumulation, rewind starter must be periodically cleaned, inspected and relubricatedCAUTIONIt is of the utmost importance that the rewind starter spring(s) be lubricated periodically using specific lubricantsOtherwise, rewind starter component life will be shortened andor rewind starter will not operate properly under very cold temperaturesLubricate spring assembly with silicone compound grease (P 4208970 61) and position into starter housing as illustratedCAUTIONThis lubricant must NOT be used on rewind starter locking spring as it does not ;tay on under vibration