1996 Ski-Doo Shop Manual, Volume 1, Page 109Get this manual
Se ion EN GI Sub-Section 03 (LEAK TEST AND ENGINE DIMENSION MEASUREMENT)
ENGINE TYPE
NEW PARTS MIN- MAX0.03-0.012 mm (.0001 -.0005 in)
WEAR LIMIT
The following is required for the adjustment procedure adjustment shims (refer to parts catalog) thicknesses available0.10 mm (.004 in) 0.20 mm (.008 in) 0.30 mm (.012 in) 0.50 mm (.020 in) 1.00 mm (.040 in) micrometer vernier Total shim thickness needed for the end-play adjustment is determined with the following procedurea) Measure crankcase halves as illustrated (Ml and M2)A standard compressed crankcase gasket will have 0.30 mm (.012 in) thickness (MJAdd these measurements to obtain dimensio; A
0.015 (.0006 in)
CONNECTING RODCRANKPIN CLEARANCE
ENGINE TYPE 247 277 177, 443 and 503 454, 494, 582 583, 670 and 779 NEW PARTS MIN- MAX0.020-0.032 mm (.0008 -.0013 in) 0.020-0.030 (.0008 -.0012 in) 0.020-0.033 mm (.0008 -.0013 in) 0.038-0.050 (.001 5-.0020 in)