1989 Ski-Doo Repair Manual, Page 149Get this manual
Section 02 ENGINE Sub-section 06 (536 ENGINE TYPE)
INSPECTION
The inspection of the engine top end must include the following measurements:
TOLERANCES MEASUREMENTS FITTING NEW PARTS (MIN (MAX
0.09 mrn (.0035") 0.04 mm (,002") 0.20 mrn (.008")
(p 529 0091 00)
Centering tool
WEAR LIMIT
0.08 rnm (.0031") 0.05 mm (.0020") 0.20 mm (.008") 0.20 rnm (,008") 1.0 mm (.039")
Cylinder taper Cylinder out of round Cylinder piston clearance Ring piston groove clearance Ring end cap
0.10 mrn (,0039") 0.11 rnm (.004") 0.35 mm (.014")
AD01 001 064
NOTE: The circlip on the opposite side can be installed before pin installation, the tool will easily go out
To minimize the effect of acceleration forces on circlip, install each circlip so the circlip break is at o'clock as illustratedUse piston circlip installer (P IN 529008600) Piston circlip installer (PIN 529008600)