1984 Ski-Doo Shop Manual, Page 301Get this manual
SECTION 04 ElECTR ICAl
SUB-SECTION 05 (ELECTRIC STARTER)
REMOVAL
Disconnect black cable ground connection from battery Disconnect red battery cable and red and green wire from solenoid switch Remove starter
12,13, Snap ringclutch stop collar
To remove the clutch stop collar from the armature, make tool similar to the illustration belowFirst push the clutch stop collar towards the clutchTake off snap ringDrive out the clutch stop collar
DISASSEMBLYASSEMBLY
_ CAUTION: To carry out some of the following procedures, it is necessary that special equipment be availableIf you do not possess such equipment, either replace the damaged components or have the parts overhauled in workshop equipped with proper tooling
D= 16.5 mm (0 .65"= 1.77 mm (007"L= 25.4 mm (1)
24, Bushings
Check the wear on bushings by measuring the amount of side play between the armature shaft and the bushings The side play should not exceed 0.20 mm (0.008")If excessive, replace the bushing To replace bushing, press out the old one and press in new one with bushing pusherThe correct size of the bushing pusher to use is given in the illustration below