1982 Ski-Doo Shop Manual, Page 235Get this manual
c ASSEMBLY
SECTION 03 TRANSMISSION SUB-SECTION 08 (GEARBOX)
- Available shims:
25 .5340.2 (PIN 420944470) 25 .5340.3 (PIN 420944 471) 25.5340.5 (PIN 420944472)
NOTE: Apply small amount of motor oil (SAE 30) to the components before assemblyCAUTION: If the dowel tube is damaged after removal, install new dowel tube PIN 420 929 380
Reinstall the layshaft components to the layshaft
Place the assembled lay gear into the lower housing Using feeler gauge, check end play between assembled layshaft and walls of lower housingEnd play must be between 0.15-0.30 mm (,006 and .012")If end play is not within tolerance, remove or add shims
- Install assembled drive shaft into lower housing then using feeler gauge, check total free-play between components installed on the drive shaft side of sprocketFree-play must not exceed 0.15-0.30 mm (,006 to .012")If free-play is not within tolerance, shim 0to correct tolerance
Layshaft ass'y