2013 600 IQ Racer Service Manual 9923892, Page 80Get this manual

2013 600 IQ Racer Service Manual 9923892, Page 80

Engine and Cooling Systems DisassemblyAssembly Process 1Remove the engine from the engine compartment2Follow the process for removing the cylinder head, cylinders, pistons, flywheelrecoil housing, and the wateroil pump3Remove the intake boots, reed stuffers, and reed assemblies from the intake tracksDiscard any seals or gasketsNOTE: The crankcase ring land damage shown in the corresponding photo is caused by improper crankcase separation or crankshaft removal9Reinstall the crankshaft back into the lower crankcase using two new crankcase sealsVerify the two crankcase dowels are installed in the lower crankcase10Apply thin bead of Three Bond 1217H to the lower crankcase mating surfaceInstall the upper crankcase11Loosely install the crankcase fasteners, then torque to the specifications at the beginning of the chapterUse the correct torque sequence when tightening the screws12Liberally coat the crankshaft bearings and components with Polaris two-stroke engine oil