2007-2008 Polaris IQ Snowmobiles Service Manual, Page 112Get this manual
Fuel Systems 89101112Remove the fuel tank from the chassisPlace the fuel tank is well-ventilated areaRemove and discard the six fuel pump flange screwsCarefully extract the fuel pump assembly out of the tankDiscard the fuel pump flange gasketIf the pump has failed, discard the fuel pumpIf the fuel tank is to be replaced, obtain the new fuel tank15Carefully slide the pump assembly into the fuel tank until the gasket rests on the tank16Using new screws, supplied with the new gasket, thread in one of the top two screws to locate the gasket and flange in the fuel tankA few turns of the screw is sufficient17Thread the remaining five screws in by hand18Using nut driver or socket and following the specified torque sequence, sequentially turn each screw few revolutions at time until the gasket is just seated between the flange and the fuel tank19Using torque wrench and the specified torque sequence, tighten all screws to 10 in.lbs(1.13 Nm)Tighten each screw in one continuous, quick motion20After completing the initial torque sequence, tighten each screw to 23 in.lbs(2.6 Nm) in one continuous, quick motion