2004 Polaris Touring Service Manual, Page 304Get this manual
ELECTRICAL Starter Solenoid Bench Test
The only test which can be done on the bench is the pull in coil resistance, which should be 3.4 ohms
Starter Installation
1Position starter motor so there is no less than .100 clearance between the ring gear and the starter motor pinion gear2Torque through bolt mount bracket nuts to specification3Torque 8mm (drive end) mount bolts to specification4Torque 6mm (brush end) bracket to specification.100_
8mm Drive End Mount Bolt Torque 15 ftlbs(21 Nm) 6mm Drive End Mount Bolt Torque ftlbs(6.9 Nm)
Ring Gear
Mounting Bracket Nut Torque 30-42 inlbs(3.4-4.8 Nm)