2004 Polaris Touring Service Manual, Page 194Get this manual
BODYSTEERING 6Hold tie rod and tighten jam nutsBe sure to position inner and outer tie rod ends parallel to their respective mounting surface as shownWhen tie rod ends are properly tightened, the tie rod should rotate freely approximately 18 turnTie Rod End Support Edge
Tie Rod Jam Nut Torque 8-14 ftlbs(11-19 Nm) Incorrect
Mounting Surface Correct
Carbide to Ski Placement
A good starting point for placement of carbide is 5050 (50 forward and 50 behind the ski mounting bolt)This can be varied depending on the aggressiveness of the carbide and the strength of the driverMake sure the leading edge of the carbide has small chamferMore carbide trailing will cause the machine to track straighter, but steering effort will increase