2004 Polaris Touring Service Manual, Page 187Get this manual
BODYSTEERING Steering Inspection
Prior to performing steering alignment, inspect all steering and suspension components for wear or damage and replace parts as necessaryRefer to steering assembly exploded views in this chapter for identification of components and torque values of fastenersWhile disassembling, make notes of what direction bolt goes through part, what type of nut is used in an application, in which direction do the steering arms go onweld up or weld down, etcSome of the fasteners used in the IFS are special and cannot be purchased at hardware storeAlways use genuine Polaris parts and hardware when replacing front end componentsReview steering adjustment guidelines before making adjustmentsThe following components must be inspected at this time: NOTE: Always follow rod end engagement guidelines found on page 6.5Maximum setup width must be checked whenever front suspension components are adjusted or replaced- Tie rods and tie rod endsRadius rods and radius rod endsTorsion bar and bushingslinkage (where applicable)Handlebars and steering post assembly Spindles and bushings Trailing arms and bushings Skis and skags Bell crankPitman armIdler arm