2004 Polaris Touring Service Manual, Page 99Get this manual

2004 Polaris Touring Service Manual, Page 99

ENGINE 31Install water pump cover with new gasketWater Pump Cover Bolt Torque: Ft lbs (12.5 Nm) 32Install exhaust manifold with new exhaust manifold gasketsExhaust Manifold Bolt Torque: 16 Ft lbs (22 Nm) Seal Stator Wires Apply Loctitet 262 to Taper

33Install reed valves, stuffers, and carburetor adaptorsPlace stator wire guide on Mag side carburetor adaptor bolt34Install stator assembly, aligning timing marks or marks made upon disassemblySeal stator wires with high temperature silicone sealantInstall and tighten stator screws to specification35Measure trigger (pulse) coil gap and compare to specificationStator Screw Torque 60 inlbs(7 Nm) Trigger (Pulse) Coil Gap Minimum: .020 (.5mmMaximum: .040 (1.0mm )