2004 Polaris Touring Service Manual, Page 95Get this manual
ENGINE 1Insert bushing into case on oil pump side of casePress in until firmly seated in case2Install the bearing washer to the oil pump end of the shaftS Lubricate shaft, insert shaft through the case on water pump side into the bushing on oil pump side3Lubricate and install bearing washer and brass bushing onto the shaft on waterpump side
NOTE: If front bushing is replaced it may be necessary to drill retaining pin hole in the new bushingIf there is no
hole in the bushing:
Measure depth of the retaining pin hole in the old bushingUsing the retaining pin hole as guide, carefully drill hole in the new bushing to the same depth and diameter as the hole in the old bushingBe careful not to enlarge the retaining pin hole, or drill too deepInstall new retaining pin