2004 Polaris Touring Service Manual, Page 33Get this manual
MAINTENANCE Maintenance Chart
ITEM Tighten idler adjusting bolt jam nuts Check spark plug condition Inspect coolant filter, replace if necessary Grease ski pivots Grease ski spindles Grease center steering arm(s) Lubricate steering post support bracket and pivot (aerosol) Check cylinder base stud torque on all Polaris engines(Specification: 32 ftlbs ftlbs (Dealer) Grease lower steering post pivot Flush Chaincase Grease driveshaft bearing (always perform before storage) Check and drain water trap Grease rear suspension pivot shafts Grease jackshaft bearing (always perform before storage) Lubricate throttle cable Lubricate choke slide and cable Check clutch alignment and offset Check cooling system level, specific gravity Inspect oil filter and replace Inspect oil line condition Inspect fuel filter and replace Check brake fluid level Inspect fuel lines and replace Inspect exhaust system for weak or missing retaining springs Inspect exhaust pipe for cracks or damage Inspect clutch sheaves for damage, wear, belt residue Weekly or before long trip 150 miles (240 km) 500 miles (800 km) 1000 miles (1600 km)