2004 Polaris Pro X Factory Service Manual, Page 127Get this manual
FUEL DELIVERY Mikuni TMX Carburetor Service
CAUTION: Wear eye protection when using compressed air or cleaning solventsReview all fuel system warnings found on page NO TAG before proceeding
Carburetor Removal, Disassembly, and Inspection (Typical VM Mikuni)
1Remove carburetor from engineBefore disassembling, clean outside of carburetor thoroughly with solventCAUTION: Do not use compressed air to dry at this timeThe float chamber could become pressurized resulting in damage to the floats or inlet needle and seat 2Remove slide valveInspect for nicks or burrs which may cause sticking3Remove jet needle by compressing return spring toward top cap and removing throttle plate which rests on top of needle "E" clipNote the "E" clip position and inspect needle taper for wearAn indication of wear would be an hourglass shape or polished spots somewhere along the taper4Remove enricher (choke) plungerCheck condition of seal on tip of plungerAny nicks or cuts will cause leakage and rich fuel condition, usually most evident at idle and low speedsInspect the plunger seat for damage or foreign material5Check choke cable movementPlungers and springs should move back and forth freely, without binding6Check carb bore for nicks or foreign objectsSpring