2003 Polaris Deep Snow Snowmobiles Service Manual, Page 313Get this manual
BRAKESFINAL DRIVE Final Assembly, Cont10Reinstall clutch offset washers on jackshaft and install driven clutchUsing the clutch alignment tool adjust driven clutch to achieve proper offsetSee Clutch Offset Adjustment in this manualClutch Alignment Tool P90PN 2870914 P85PN 2870426
P90 Offset 2132P90 Electric Start Offset: 1.28 (straight edge) P85 Offset 58P85 Electric Start Off-set: (straight edge) 11With proper offset achieved, the driven clutch must float on the jackshaftThis is done by adding or subtracting spacer washers (PN 7555734) to the clutch retaining boltWhen properly adjusted, the driven clutch will have .020.100 (.52.5 mm) floatCAUTION: Incorrect float can cause jackshaft bearings to be side loaded, resulting in premature bearing failure