2000 Polaris Indy 500 / 600 snowmobile service manual, Page 358Get this manual
BRAKESFINAL DRIVE Drive System Final Assembly, Cont12Reinstall clutch offset washers on jackshaft and install driven clutchUsing the clutch alignment tool adjust driven clutch to achieve proper offsetClutch Alignment Tool P90PN 2870914 P85PN 2870426
P90 Offset 2132P90 Electric Start Offset: 1.28 (straight edge) P85 Offset 58P85 Electric Start Off-set: (straight edge)
13With proper offset achieved, the driven clutch must float on the jackshaftThis is done by adding or subtracting spacer washers (PN 7555734) to the clutch retaining boltWhen properly adjusted, the driven clutch will have .040.800 (1.02.0 mm) floatCAUTION: Incorrect float can cause jackshaft bearings to be side loaded, resulting in premature bearing failure14Torque driven clutch retaining bolt to specificationDriven Clutch Retaining Bolt Torque 12 ftlbs(17 Nm)