2000 Polaris Indy 500 / 600 snowmobile service manual, Page 203Get this manual
CLUTCHES Clutch Bushings P-85 P-85 Driven Clutch Movable Sheave Large Bushing Removal
NOTE: The P-85 driven moveable has split bushingNote the position of this split during bushing removalSee Ill2Note position of split
Moveable Sheave Bushing Inspection: Replace the cover bushing if more brass than Teflon is visible on the bushing
1Inspect bushing and replace if excessively worn2Insert bushing removal tool (Item 6) into sheave, centering split on toolNOTE: The split must be touching the toolSee Ill2Bushing removal tool
Ill2 3Install main adapter as illustratedInstall bridge (Item 7) onto puller with legs pointing toward clutchSee Ill34From the outside, insert thumb through center of sheaveUsing downward pressure, hold bushing removal tool tightly in place5With back side toward vise, slide sheave onto puller6Install nut onto puller rod and hand tightenSlowly align clutch with bridge and turn puller barrel to increase tension if needed7Turn sheave counterclockwise until bushing is removed and sheave comes free8Remove nut from puller and set aside9Remove tool and bushing from pullerbushing10Remove bridge and adapter from pullerDiscard Ill3 Bridge