Bombardier SeaDoo 2007 factory shop manual, Page 399Get this manual
Section 11 ELECTRICAL CONNECTORS AND WIRING DIAGRAM Subsection 01 (ELECTRICAL CONNECTORS)
FOOHOZA
Pry back the retaining tab while gently pulling wire back until terminal is removed
CAUTION: If terminals are not crimped using the proper crimping tool, the seal may be damagedAll circuits are sealed by diaphragm in the rubber wire sealWhen installing terminal in connector, the diaphragm is pierced as the terminal passes through itIf the diaphragm is pierced and the cavity is not used, install seal plug, large end first, into circuit cavity as far as it will goNOTE: It is suggested that all unused circuit cavities be sealed with seal plug, even if they are not pierced
Terminal Crimping
The size of the wires must be 20 to 16 AWG with wire insulation diameter having minimum dimension of 1.7 mm (.067 in) and maximum dimension of 2.78 mrn (.I06 in)The wire strip length must be 5.1 mm (13164 in)
NOTE: When stripping wires, ensure conductor is not nicked, scrapped or cutWire stripping tool jaws may leave marks on the surface of the wire insulationIf these marks occur at the location of the wire seal, leakage may resultInsulation surface within 25 mm (1 in) from the tip of the terminal must be smoothAll terminals in connectors must be crimped using the crimping tool (PIN 529 035 909) and crimper die (PN 529 035 908)7 Sea plug