Bombardier SeaDoo 1999 factory shop manual, Page 63Get this manual
Section 04 ENGINE Subsection 02 (LEAK TEST)
ENGINE LEAKAGE DIAGNOSTIC FLOW CHART
PRESSURIZE ENGINE COOLING SYSTEM YES
IS SYSTEM LEAKING? NO PRESSURIZE ENGINE NO
CHECK TESTING KIT
REPLACE O-RING OF CYLINDER HEAD ANDOR CYLINDER BASE GASKET
IS ENGINE LEAKING? YES CHECK TESTING KIT
RECHECK ENGINE SEALING
CHECK ALL JOINTED SURFACES, SCREWSTUD THREADSMOUNTING FLANGES ETCYES REPLACE GASKET OR O-RING, RE-SEAL LEAKING AREA
ANY LEAK FOUND?
CHECK SMALL OIL LINES OF INJECTION PUMP AIR BUBBLES FOUND OR OIL MOVING TOWARD PUMP?
REPLACE CHECK VALVE(S)LINE(S)
BLOCK LARGE HOSES OF ROTARY VALVE GEAR LUBRICATION SYSTEM NO
IS ENGINE STILL LEAKING?
CHECK TESTING KIT
CHECK CRANKSHAFT OUTER SEAL OF PTO AND MAG SIDES YES
PRESSURIZE ROTARY VALVE GEAR RESERVOIR IN CRANKCASE
ARE SEALS LEAKING? NO PRESSURIZE ROTARY VALVE GEAR RESERVOIR IN CRANKCASE