Bombardier SeaDoo 1996 factory shop manual, Page 97Get this manual
Section 04 ENGINE Sub-Section 05 (EXHAUST SYSTEM)
Use compressed air at 124 kPa (18 PSI) to pressurize tuned pipeNOTEPrior to verify leaks, plug all holes and pressurize tuned pipe while immerging it in waterCAUTIONAlways ensure water passages are not blocked partially or completely while welding tuned pipe
XP Model Only Except for two screws, apply synthetic grease on screw threadsApply Loctite 515 on the other two screwsInstall screwsRefer to the following illustration for position of screws1 2
EXHAUST MANIFOLD, TUNED PIPE AND MUFFLER INSTALLATION
Installation is essentially the reverse of removal proceduresHowever, pay particular attention to the following