2004 Poalaris MSX110, MSX150 PWC Original Service Manual, Page 91Get this manual

2004 Poalaris MSX110, MSX150 PWC Original Service Manual, Page 91

ENGINE DISASSEMBLYASSEMBLY Engine Inspection Procedures Crankshaft Inspection
NOTE: Do not move crankshaft until measurement process is completedDo not place on oil holesMeasure crankshaft main bearing clearance1Place upper journal bearings into upper casehalve2Install crankshaftPlace piece of Plastigauge across the journal surfaceInstall lower crankcase halve with journal bearings installed3Loosely install lower crankcase bolts, turn engine up on stand4Install old cylinder head gasket, cylinder, and the cylinder head nutsTorque nuts and bolts to specified torque and tightening sequence5Carefully remove components and measure each compressed piece of Plastigauge 6Reference bearing replacement guide if bearing oil clearance is out of specification
Out of specification: Replace main bearings, crankcase, or crankshaft
Crankshaft Main Bearing Replacement Guide
Replacement of the crankshaft main bearings is required when the bearing oil clearance is out of specificationUse this guide to select new bearingsNOTE: Bearing color code is imprinted on the side of each bearing.0011.0015 (.03mm.04mm) SPECIFIED OIL CLEARANCE: _ MEASURED OIL CLEARANCE: ORIGINAL INSTALLED BEARING COLORTHICKNESS: _