2003 Polaris Freedom, Virage and Genesis PWC Service Manual, Page 219Get this manual
Electrical Systems Overheat RPM Limiter TroubleshootingFreedomVirage
RPM Limiter System Troubleshooting flowchart is shown belowOpen electrical boxDisconnect TAN wire (Virage) or 1Test temperature sensorGRY wire (Freedom) from terminal boardDoes sys- 2Inspect TAN or GRY wire on sensor for shorts to tem still limit with these wires disconnected? groundNo aReplacerepair sensor andor wiringYes 3Inspect cooling system for restrictions, leaks, or another problem which would cause overheatingInspect all TAN or GRY wires in terminal board area for contact with ground (should not be grounded)Is there short? Yes No Replace CDI or LR 85 (Freedom) module and retestRepair wiresterminal board
Reverse RPM Limiter TroubleshootingVirage Open electrical boxDisconnect reverse switch GrayRed wire from terminal boardDoes system still limit with GrayRed sensor wire disconnected? No Yes Inspect all GrayRed wires in terminal board area for contact with ground (should not be grounded)Is there short? Yes No Replace CDI module and re-test1Test reverse switchContinuity should be observed as soon as lever is moved from forward position2Inspect GrayRed wire on switch for shorts to groundaReplacerepair switch andor wiringRepair wiresterminal board, or replace reverse limit switch