2002 Polaris Freedom, Virage, Genesis PWC Service Manual, Page 66Get this manual
Maintenance HullControl SystemsContinued Adjustment ProcedureContinued 5Use main cable adjuster nuts to make major adjustmentsAdjuster nuts are located at forward end of cable near steering podOpen front compartment and remove storage tray for access to bottom nutSee Ill36Using two 1116 open end wrenches, hold one nut and loosen the otherLengthen or shorten cable to adjust nozzle centeringTighten cable nuts securely after adjustment is complete7Turn handlebars to left and right through entire steering rangeThe bars should move freely and smoothly without bindingIf resistance or binding is evident check rod end positioning, cable condition, and routing to locate and correct the causeUse main cable nuts for major adjustments Tighten securely
Reverse Cable Adjustment
The reverse cable does not require periodic adjustmentIf the reverse linkage does not function properly, inspect the cable for damageInspect all linkage, fasteners, brackets, and pivots for wear or damageWhen new cable is installed the cable must be adjusted1Place reverse shift lever in reverse position2Loosen cable adjuster nuts3Adjust cable until reverse gate locating collars engage fully into reverse actuator locating slot when slight upward pressure is applied to reverse gateReverse gate must float in the notch and should not be forced in4Check gate locking by pulling up on gate when in down position5Move shift lever to forward positionReverse gate must be above water stream6Tighten adjuster nuts securely7Seal the cable threads and adjuster nuts with marine grade silicone sealant and tighten securelyAllow sealant to cure fully before operating craft