2002 Polaris Freedom, Virage, Genesis PWC Service Manual, Page 45Get this manual
Maintenance EngineContinued Cylinder Head Re-Torque
With engine at room temperature (68 or 20 C), retorque cylinder heads in criss-cross pattern described in the Engine Section
Cylinder Base Gasket Re-Torque
With engine at room temperature (68 or 20 C), retorque cylinder base nuts following the pattern described in the Engine Section
Exhaust Manifold
With engine at room temperature (68 or 20 C), retorque exhaust manifold bolts following torque pattern shown in Engine section
NOTE: Refer to Preventative Maintenance Schedule on Pages 2.2 and 2.3
Water Injection Solenoid Maintenance(Virage Only)
Inspect and clean the water injection solenoid at 25 hour intervals and during pre and post season inspections or when watercraft is operated close to shore for extended periods of timeThe solenoid must be cleaned after any operation in water that is saturated with sand, salt, algae weeds, etcFailure to do so may cause poor engine performance1Begin by disconnecting the solenoidtoharness wiring connector2Loosen and remove the gear clamp from the exhaust pipe fittingRemove the hose from the fittingNOTE: Take care not to loose any parts when disassembling the solenoid valve3Remove the solenoid by grasping square valve assembly and turning solenoid counterclockwiseUse extreme care if tools are required to loosen solenoid4Inspect the IN and OUT ports on the square valve, the plunger assembly, spring, and solenoid barrel for sand, debris, algae, etcRemove any debris and clean components thoroughlyWARNING: Do not remove the rubber gasket from the plunger5Reassemble components in reverse of disassemblyVerify threads are cleanFirmly tighten the solenoid to square valveReattach hose to pipe fitting and reconnect wiring harnessTighten gear clamp to 22 inlbs