1999 Polaris SLH, SLTH, SLX, SLTX, PRO785 Factory Service Manual, Page 285Get this manual
HULUDECK, STEERING AND CONTROLS SMC Repair SMC Hull Repair
The hull and top deck on some models are constructed of sheet molded compound (SMC) which is an epoxy based, rigid, reinforced materialThe processes used to manufacture the hull involve high heat and pressureOnce this process is complete it cannot be reversed Therefore, hot air welding or similar methods cannot be used to repair damageA two part rigid structural adhesive such as 3M #08101 or equivalent is acceptable for SMC materialsPatch kits are locally available at most auto supply storesBe sure to follow the directions carefully according to the repair kit packageAfter any repairs are made the hull can be prepped and painted using base coatclear coat marine quality paintNOTE: See paint information in General Information section for paint colors
Do not use power sanding equipment on the repair area or bond strength may be affectedHand sand onlyNOTE: For bonding use 3M #08101 structural adhesive or equivalentExample shown is through hull fitting installationBasic preparation procedure is the same for repairing damaged hulldeck components1Remove all original adhesive and sand the area to be repaired with 80 grit paperPower