Suzuki outboard motors 1988 2003 repair manual., Page 321Get this manual
LOWER UNIT 8-53 14Remove the four bolts and washers from the water pump housingPull the water pump housing, the inner cartridge and the water pump impeller, up and free of the driveshaftNext, remove the outer gasket, the steel plate and the inner gasket, 15Remove the two small locating pins and lift the aluminum spacer up and free of the drive shaftRemove the driveshaft and bearing assembly from the housingRemove the large thick adaptor plate from the intermediate housingThis plate is secured with seven bolts and lock washersLower the adaptor plate from the intermediate housing and remove the two small locating pins, one on the forward port side and another from the last aft hole in the adaotor olateBoth pins are identical in sizeTo install: 16Install the other small locating pin into the forward starboard side (or center forward end, depending on the model being serviced)17Raise the jet drive unit up and align it with the intermediate housing, with the small pins indexed into matching holes in the adapter plateInstall the four internal bolts18Install the one external bolt at the aft end of the anti-cavitation plateTighten all bolts to torque value of 11 ftlbs(15Nm)19Place the required number of spacers up against the bearing housingSlide the nylon sleeve over the driveshaft and insert the shear key into the slot of the nylon sleeve with the key resting against the flattened portion of the driveshaftJ