Suzuki outboard motors 1988 2003 repair manual., Page 226Get this manual
7-14 POWERHEAD 27Connect the positive, then the negative battery cables28Install the idle speed adjustment switch, if equipped and electrical parts holder cover29Install the oil tank30Connect and plug the oil hose31Label and Connect the oil level switch electrical leads32Install the engine cover05007G45
16 Lightly coat the driveshaft splines with marine grease 17 Install new powerhead new mounting gasket 18 Install the powerhead, rotating the propeller as required to align driveshaft and crankshaft splines 19 Coat powerhead mounting bolt threads with silicone sealer 20 Install the powerhead mounting bolts and tighten to specification 21 Install the clutch shaft rod by driving it into its bore with drift 22 Install the clutch shaft nuts 23 Install the grommet on the starboard side of the driveshaft housing 24 Install the fuel filter 25 Connect the fuel hose 26 Install the battery cables and secure them with the cable clamps 27 Install the cable grommet in the lower support housing 28 Connect the negative battery cable, then the positive battery cable 29 Start the engine and make adjustments as necessary 30 Check engine for proper operation 31 Install the engine cover